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Coffee Roasting Basics                               Types of Coffee Roasters
                 Raw coffee beans or green beans are dense and lack of      There are several types of coffee roasters but the most
          tastes. In order to turn coffee beans in to a drink, we need to   commonly used are drum roasters and fluid-bed roasters. Each
          roast them. Coffee roasting is a process where heat is applied to   roaster design has their strong and weak point but it plays the same
          green coffee beans in order to bring out the flavors. There are   role in transferring heat to coffee beans while continuously mixing
          many physical and chemical reactions that occur during roast-  the beans to make sure every single beans is heated evenly.
          ing. For example, Maillard reactions and caramelization changes
          the color of the bean from pale green to a darker brown and
          creating new taste and aromatic compounds. More over, roast-
          ing turns the beans from being dense and tough to be bigger in
          size and brittle enough to make grinding easier and allowing hot
          water to extract soluble flavors.
          The Stages of Roasting







                                                               Drum Roasters
                                                                      Mostly all commercial roasters are drum roasters, as
              Raw Coffee              Yellowing                many roastery are able to roast at a slower speed. The drum
                                                               roasters consists of a cylindrical metal drum which rotates above
                                                               an open flame, moving the coffee beans while it absorbs heat by
                                                               conduction from direct contact with the hot drum and convec-
                                                               tion from the flow of air through the drum. According to Scott
                                                               Rao, the advantage of using a drum roaster is that the single pass
                                                               of the roasting gas provides a clean roasting environment, and
              First Crack            Second Crack              the drum acts as an effective heat-storage system. It also gives a
                                                               higher consistency when roasting in larger batch size.
                 The process of roasting can be divided into four main
          stages: The first stage is the drying phase. Usually raw coffee
          has moisture content of around 9%-13%. When raw coffee is
          loaded into a roaster, the beans start to absorb heat and water is
          quickly being evaporated. There is little or hardly any changes
          in the physical of the beans for these first few minutes of roast-
          ing. Once water has been dissipated, the coffee is started to
          roast. The second stage is called yellowing, where the color of
          the beans starts to change from green to yellow due to the de-
          composition of chlorophyll and start to smell like basmati rice
          or bread. As roasting progress, the Maillard Reaction; chemical
          reactions between a combination of sugars and amino acids, will
          turn the beans brown and produces toasty aromas. Up to this
          point, the bean is absorbing heat and building up water vapor
          and gases, mostly carbon dioxide, inside the bean. As the pres-
          sure inside gets too high, the bean will crack open producing   Fluid Bed Roasters
          ‘popping’ sound and we called this stage, the first crack. The      Fluid bed roasters or air roasters was invented in the
          expansion of the bean causes them to double in volume and   1970s by Michael Sivetz, it consists of a tall cylinder which al-
          shed silverskin or chaff, as well as developing coffee flavors.   lows a stream of hot air to roast the coffee beans. The roasting
          After the first crack, roaster can choose to end the roast at any   process is much faster than drum roasters as more volume of
          point as the acids in the beans are rapidly decreasing while the   air transfers heat faster into the beans. Fluid bed roasters are
          level of bitterness in increasing as the roast continues. During   inexpensive and reliable. With the hot air roasting process, the
          caramelization, the heat of roasting will break sugar molecules   chaff is blown out of the roaster into a separate chamber and
          and produces bitter flavors and the brown color deepens. The   not burned up with the beans. This means that the only thing
          last stage is the second crack, this is where the bean begin to   that is roasted and tasted is only coffee itself. Furthermore, the
          crack again and the bean will be shiny as oils begin rising to the   roaster does not need to spend a lot of time and labor to clean
          surface. Most of the acidity is loss and roasty flavor is present.   since the vigorous bean movement keeps the roasting chamber
          This denotes a full development of the coffee.       wall scoured and clean to the metal surfaces.
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